MATL06010 2016 Injection Moulding Machine Setting

General Details

Full Title
Injection Moulding Machine Setting
Transcript Title
Injection Moulding
Code
MATL06010
Attendance
N/A %
Subject Area
MATL - Materials
Department
MENG - Mech. and Electronic Eng.
Level
06 - NFQ Level 6
Credit
05 - 05 Credits
Duration
Semester
Fee
Start Term
2016 - Full Academic Year 2016-17
End Term
9999 - The End of Time
Author(s)
Paul Ferry
Programme Membership
SG_EPROC_S06 201600 Certificate in Process Technology SG_EPROC_S06 201700 Certificate in Process Technology
Description

This module will train candidates on how to effectively use and operate an injection moulding machine as well as gain an understanding of how the settings of the injection moulding machine effects material quality.

Learning Outcomes

On completion of this module the learner will/should be able to;

1.

Identify relevant injection moulding health and safety considerations to include hazards assocuated with process equipment and materials handling

2.

Explain key injection moulding cycle parameters including: times, speeds, pressures, temperatures, positions and strokes for each stage of the moulding cycle

3.

Describe the principles of cold runner and hot runner mould designs and mould and part design rules

4.

Analyse general moulding part defects and propose/demonstrate appropriate corrective action to correct the faults

5.

Explain key terms and definitions associated with mould opening, closing, clamping and ejector movements

6.

Perform mould installs and removals to prepare moulds for production 

7.

Set up the injection unit of a moulding machine for production from a blank programme

8.

Demonstrate how to measure shot to shot variation on a moulding process and analyse the process to identify causes of process variation

Teaching and Learning Strategies

Students will be involved in hands on training on the main concepts of injection moulding machines. Practical sessions reinforced with theoretical material will be adopted to allow the students to develop the basic knowledge and skills required in this area. A blended learning approach is adopted allowing the students to access the supporting material online, providing the opportunity to further develop their knowledge in a fllexible manner.

Module Assessment Strategies

The students will be assessed on their understanding of the setting up, operation and troubleshooting of injection moulding machines during their training. A written exam will then assess their theoretical knowledge of the main concepts delivered over the course of the module. All assessment strategies are constructively aligned with the learning/teaching strategies and the module learning outcomes.

Repeat Assessments

Students would be required to sit a repeat exam paper in August as well as repeat lab sessions

Indicative Syllabus

Injection Moulding Background

Pressure in Moulding machines

Temperature and material quality

Flow rate of material and time cycles

Material defects and quality

Workshop

Coursework & Assessment Breakdown

Coursework & Continuous Assessment
70 %
End of Semester / Year Formal Exam
30 %

Coursework Assessment

Title Type Form Percent Week Learning Outcomes Assessed
1 Practical Practical Practical Evaluation 70 % Week 7 1,2,6,7,8
             
             

End of Semester / Year Assessment

Title Type Form Percent Week Learning Outcomes Assessed
1 Exam Paper Final Exam Assessment 30 % Week 14 1,2,3,4,5
             
             

Full Time Mode Workload


Type Location Description Hours Frequency Avg Workload
Laboratory Practical Not Specified Practical 26 Once Per Module 1.73
Total Full Time Average Weekly Learner Contact Time 1.73 Hours

Online Learning Mode Workload


Type Location Description Hours Frequency Avg Workload
Lecture Online Classroom Lectures 1 Weekly 1.00
Independent Learning Not Specified Reading material 2 Weekly 2.00
Total Online Learning Average Weekly Learner Contact Time 1.00 Hours

Required & Recommended Book List

Recommended Reading
1996 New engineering technology Educational Company, Engineering and Technology Teachers' Association
ISBN 0861674480 ISBN-13 9780861674480
Recommended Reading
2010-01-05 Fundamentals of Modern Manufacturing: Materials, Processes, and Systems Wiley
ISBN 0470467002 ISBN-13 9780470467008

Engineers rely on Groover because of the books quantitative and engineering-oriented approach that provides more equations and numerical problem exercises. The fourth edition introduces more modern topics, including new materials, processes and systems.  End of chapter problems are also thoroughly revised to make the material more relevant. Several figures have been enhanced to significantly improve the quality of artwork. All of these changes will help engineers better understand the topic and how to apply it in the field.

Module Resources

URL Resources

http://www.polymersdatabase.com/