ENG06083 2019 Manufacturing and Engineering Technology 202

General Details

Full Title
Manufacturing and Engineering Technology 202
Transcript Title
Manufacturing and Engineering
Code
ENG06083
Attendance
N/A %
Subject Area
ENG - Engineering
Department
MEMA - Mech and Manufact Eng
Level
06 - NFQ Level 6
Credit
05 - 05 Credits
Duration
Semester
Fee
Start Term
2019 - Full Academic Year 2019-20
End Term
9999 - The End of Time
Author(s)
Brian Hanrahan, Paul Ferry, David McMoreland
Programme Membership
SG_EMECL_B07 201900 Bachelor of Engineering in Mechanical Engineering SG_EPREC_B07 201900 Bachelor of Engineering in Precision Engineering and Design SG_EMECL_C06 201900 Higher Certificate in Engineering in Mechanical Engineering
Description

This module is designed to further develop a student’s practical workshop skills while also giving in-depth knowledge to non-traditional manufacturing techniques commonly used in industry.  

Learning Outcomes

On completion of this module the learner will/should be able to;

1.

Apply workshop safety, use personal protection equipment (PPE) correctly, and employ good work practices to avoid accidents.

2.

Manufacture engineering components with increasing complexity using workshop equipment and processes such as milling, turning and grinding.

3.

Demonstrate a good understanding of machines and machine operation including dismantling, assembly, alignment, operation and maintenance of machines, with knowledge of power transmissions, bearings, lubrication and seals.

4.

Describe non traditional manufacturing and and other manufacturing processes commonly used in industry to produce complex components including, forming, casting and moulding processes.

5.

Develop a process plan for machined components.

Teaching and Learning Strategies

Practical and theory based delivery & learning. The module includes 4 hours per week in the workshop to facilitate learning by doing and 1 hour per week theory lecture

 

 

Module Assessment Strategies

Practical Evaluation of Assignments and Theoretical Continuous Assessment

 

Repeat Assessments

Repeat Attend practical component. Repeat assessment of theory.

 

Indicative Syllabus

Understanding of workshop safety, personal protection, general health and safety

Manual process, use of hand tools and power tools

Measuring  equipment, dial gauges, verniers

Centre lathes, construction operation, speeds, screw cutting of centre turning

Jointing process, all types of welding, brazing, soldering

Bearing, types of bearings, seals, gaskets and greases

Hydraulics, systems, components, pumps ,motors pressure relief valves, cylinders

Grinding machines

Principles of operation of the internal combustion engine, cycles, types of engine, auxiliary systems

Drive trains, ratios, torques, synchromesh hubs, selector mechanisms

Drive belts, chains, clutches, couplings

Sheet metal bending, forming, shaping

Grinding processes, composition of grinding wheels, care of wheels and balancing

Advanced Manufacturing

Electrical discharge Machining RAM & Wire, Ultrasonic machining, Chemical machining, Abrasive Jet machining, Powder Metallurgy, Rapid Prototyping.

Coursework & Assessment Breakdown

Coursework & Continuous Assessment
100 %

Coursework Assessment

Title Type Form Percent Week Learning Outcomes Assessed
1 Practical Evaluation of Projects Continuous Assessment Practical Evaluation 60 % OnGoing 1,2,5
2 Continuous Assessment of Theory Continuous Assessment Assessment 40 % OnGoing 3,4
             

Full Time Mode Workload


Type Location Description Hours Frequency Avg Workload
Workshop General Engineering Workshop Practical 4 Weekly 4.00
Lecture Flat Classroom Theory 1 Weekly 1.00
Independent Learning Not Specified Self study 3 Weekly 3.00
Total Full Time Average Weekly Learner Contact Time 5.00 Hours

Required & Recommended Book List

Recommended Reading
2008 Manufacturing Processes for Engineering Materials Prentice Hall
ISBN STANFORD:36105131783347

This new edition of Manufacturing Processes for Engineering Materials continues its tradition of balanced and comprehensive coverage of relevant engineering fundamentals, mathematical analysis, and traditional as well as advanced applications of manufacturing processes and operations. Updated and thoroughly edited for improved readability and clarity, this book is written mainly for students in mechanical, industrial, and metallurgical and materials engineering programs. The text continually emphasizes the important interactions among a wide variety of technical disciplines and the economics of manufacturing operations in an increasingly competitive global marketplace.

Recommended Reading
2004 Workshop Processes, Practices and Materials Elsevier
ISBN 9780750660730 ISBN-13 0750660732

Workshop Processes, Practices and Materials is an ideal introduction to the workshop environment for students ready to embark on a career in engineering, or anyone who will be making use of an engineering workshop. Bruce Black distils workshop techniques and technology in a simple and straightforward style, with hundreds of useful illustrations included throughout the book. The third edition of this comprehensive and well-established text has been updated throughout, now featuring end of chapter review questions to aid student learning, and also includes new chapters on Moving Loads, as well as Drawing, Specifications and Data, with expanded material on Safety and Measuring Equipment. The broad coverage of this text ensures it will meet the requirements of a wide range of engineering courses world-wide. The new edition has matching to Performing Engineering Operations (PEO Level 2), covering units 1, 3, 4, 5, 9, 11 and 12, and will continue to cater for other courses at this level such as Intermediate GNVQ, BTEC First, Vocational GCSE and a range of NVQ Level 2 engineering courses from City and Guilds in the UK. * Practical workshop text, provides the essential information on workshop practice needed by all students new to the field of mechanical engineering * Simple and straightforward writing style, highly illustrated throughout, to increase accessibility for the reader * New feature - end of chapter Review Questions, to aid student learning

Recommended Reading
2012-10-02 Fundamentals of Modern Manufacturing Wiley
ISBN 1118393678 ISBN-13 9781118393673

This text is an unbound, binder-ready edition. Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, 5th Edition, is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. Given its coverage of engineering materials, it is also be suitable for Materials Science and Engineering courses that emphasize Materials Processing. In addition, it may be appropriate for technology programs related to the preceding engineering disciplines. Most of the books content focuses on Manufacturing Processes (about 65% of the text), but it also covers Engineering Materials and Production Systems.

Recommended Reading
1979 Workshop Processes, Practices, and Materials Hodder Education
ISBN 0713134097 ISBN-13 9780713134094

Module Resources

Non ISBN Literary Resources

Dick Jeffrey, Principles of machine operation and maintenance.

Journal Resources

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URL Resources

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Other Resources

None

Additional Information

None